I've worn leather armor almost exclusively for 18 years. Aside from metal helmets and heavily padded aketons that didn't need kidney belts, all my visible gear is and always has been leather. I've made my own stuff, often using only borrowed tools, a needle and a razor knife back in the poor days. I was apprenticed to Sir Tojenearum, a leather working laurel/knight whose helm was leather. I preface this with those thoughts with that so you know where I'm coming from.
I have rarely, if perhaps ever, seen leather armor that I thought was worth the cost from a professional leather worker. This is due to a variety of issues, which I'll try to put in order from biggest to smallest:
So here's what I suggest if you want leather armor:
Talk to those around you who have leather gear and ask them if they like it. If they do, ask where they got it. If they made it themselves, ask if they could help you make some. Find a book on making things with heavy leather and read it! It will make a huge difference in your finished gear. Even if you're going to have someone else make it, read that book so that you know what to ask for. Do not purchase leather armor patterned after metal pieces. Don't make or purchase a suit of leather plate armor or any of its parts. No articulations, no elbow cops with wings, no pieces that move relative to another piece while being attached to that piece, with the possible exception of a knee cop. Arms should be full, one piece vambraces, for example. If you can find knowledgeable help, consider making it yourself.
If you have more money than you can ever use, then please feel free to ignore all this advice. Instead, take me out to dinner and I'll teach you what to look for so that you can get your money's worth out of the gear you buy.
Feel free to ask questions of me by email as well.
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